Statement by the School Bus Information Council

Carpenter School Buses

July 1, 2003

 

The National Highway Traffic Safety Administration (NHTSA) has issued an advisory concerning certain school buses built by Carpenter Manufacturing with broken or cracked welds in the roof structure.

 

The School Bus Information Council (SBIC) first became involved in this problem last April after a crash in Florida caused us to send our own preliminary safety advisory to all state directors of pupil transportation safety and others in the industry.

 

The problem is broken or cracked welds in the roof structure that can cause the roof to collapse in the event of a rollover crash.  Not all Carpenter buses have the broken or cracked welds.  The problem is confined to all types of school buses built at the Carpenter plant in Mitchell, Indiana, prior to its closing in late 1995.  SBIC estimates that there could be as many as 15,000 buses affected – just 3 percent of the national school bus fleet – although the actual number may be significantly less since many of the Carpenter school buses built at the Mitchell plant are no longer in service.

 

Importantly, parents and school officials should know that school buses remain the safest way for children to get to and from school.  SBIC is not aware of any injuries or fatalities to students that are associated with this problem with Carpenter school buses.  Indeed, fatalities to children riding in school buses are extremely rare.

 

Because Carpenter Manufacturing is no longer in business, a full-scale safety defect investigation by NHTSA with a probable safety recall to repair the affected buses for free cannot be made.  NHTSA has, therefore, recommended these options for Carpenter buses that are found to have cracked or broken welds in the roof structure:

 

 

 

 

These recommendations by NHTSA are the same as were issued by SBIC on April 30, 2003, however, SBIC also advised states and local school districts to:

 

 

 

NHTSA also said, “… each State and school bus operator must assess its own situation and circumstances in deciding what actions to take.”  Clearly, NHTSA’s first recommendation is to replace the Carpenter school buses as soon as possible.  If that is not possible or practicable, and a state or school bus operator attempts to make a repair, NHTSA noted that “given the age and the type of weld failures occurring in these buses, there is no single repair that can assure adequate performance in a crash.  Since NHTSA is not the vehicle manufacturer and does not know all of the relevant details about the design and construction of these buses, it cannot recommend any particular modification or repair procedure.”

 

This guidance from NHTSA clearly indicates that the overall condition of the Carpenter school buses will ultimately contribute to the decision of whether it is possible to attempt a repair to the broken or cracked welds, and if so how to accomplish the repair.  These Carpenter school buses have been in service 8 or more years, and in some instances may have developed rust conditions that could have an effect on any repair attempt.

 

The SBIC urges states to complete their inspections expeditiously and, following NHTSA’s guidance, either replace or thoroughly repair affected buses back to their original condition to ensure that pupil transportation – the safest way for children to get to and from school – is not impeded.  As part of the school bus industry’s commitment to safety and the environment, SBIC urges school districts that opt to replace their Carpenter school buses to purchase models that have the newest safety equipment and are powered by engines with the latest emission control technology.

 

School buses meet the toughest safety requirements of any motor vehicle and have the best safety record in the transportation industry.  Indeed, the greatest safety risk to children would be if a school district scrapped the affected Carpenter school buses without replacing them immediately.  This would force students to get to and from school by riding with parents or friends, or even walking or bicycling – all of which are riskier ways to travel.

NHTSA Advisory Regarding Carpenter School Buses

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